2026 New-Generation Lithium Battery Recycling Machine

Release Time：2026-06-20 10:03:58 Source：Lithium Battery Recycling Machine Share：

The year 2026 will see a peak in the mass decommissioning of power batteries. A vast volume of end-of-life lithium-ion batteries will flood the lithium-ion battery recycling market. The lithium-ion battery resource recovery and recycling industry is officially moving beyond crude dismantling and the low-value sale of raw materials, entering a new phase of development characterised by safety, environmental protection and high-value utilisation. However, the industry’s pain points are becoming increasingly apparent: small-scale workshops using outdated lithium-ion battery recycling machinery are prone to frequent safety incidents, whilst standard equipment sets are only capable of separating base metals from lithium-ion batteries. The anode and cathode materials have low added value. Consequently, it is impossible to establish a complete closed-loop resource recovery cycle. To truly unlock the value of end-of-life batteries as an ‘urban mine’, it is essential to utilise complete sets of lithium battery recycling machine equipped with differentiated core processes. Xingmao Machinery has specialised in the research, development and manufacture of lithium-ion battery recycling machine, creating the latest complete production line for lithium-ion battery recycling in 2026. Through its proprietary, cutting-edge processes, the company addresses the industry’s shortcomings. This enables comprehensive support for the high-value recycling and the establishment of a closed-loop system for the efficient and safe recovery of end-of-life batteries.
 

 

Disadvantages of Traditional Lithium-Ion Battery Recycling Machinery

The front-end processes of disassembly, discharge and pre-treatment are cumbersome. The crushing stage poses significant safety risks; in the middle stage, electrode sheet powder separation is incomplete; and in the back-end stage, screening precision is insufficient. Material damage is severe, resulting in the waste of substantial lithium, cobalt, nickel, copper and aluminium resources contained within the batteries. Furthermore, an even more serious issue is the tightening of environmental regulations. Rudimentary environmental treatment equipment that fails to meet standards for wastewater, exhaust gases and dust is gradually being phased out of the market. The barriers to entry for the lithium-ion battery recycling industry are steadily rising.

 

Advantages of the New Lithium-Ion Battery Recycling Machine

The new lithium-ion battery recycling machine does away with piecemeal, segmented equipment. We have independently developed an integrated lithium-ion battery recycling system. This streamlines the entire process, encompassing battery disassembly, crushing, powder removal, sorting and exhaust gas purification. Relying on four core, independently developed 2026-generation processes, they have redefined the resource recovery pathway for end-of-life batteries.

Recovery Efficiency

The new equipment utilises a dry, flexible powder removal process. The entire process employs physical dry treatment, requiring no addition of any chemical reagents. As no wastewater is generated, it easily meets various stringent environmental assessment requirements. Traditional violent crushing causes loss due to the pulverisation of copper and aluminium foils. Flexible powder removal preserves the integrity of the copper and aluminium foils. At the same time, it thoroughly removes positive and negative electrode powders from the surface of glass electrode sheets, achieving residue-free powder removal. The latest process utilises a dual-precision system combining ‘airflow separation and gravity separation’, enabling the precise separation of plastic separators, copper, aluminium, and positive and negative electrode powders. The high-purity Black Mass obtained after sorting can be directly used for the regeneration of positive and negative electrode materials. This marks a complete departure from the traditional model of selling scrap by weight, significantly enhancing the added value of the materials.

Safety Efficiency

The entire system is equipped with a ‘nitrogen inert gas protection system combined with a live-cell crushing process’. No preliminary brine pre-treatment or discharge is required. Charged batteries and end-of-life 3C lithium-ion batteries can be fed directly into the feeding system for processing. The crushing chamber is hermetically sealed and filled with nitrogen throughout the process to completely isolate oxygen. This eliminates safety hazards such as battery thermal runaway and dust explosions at source. Compared to traditional open-type crushing equipment, the safety factor of the entire production process is significantly enhanced. This effectively reduces labour and time costs.

Compatibility

This comprehensive, one-stop lithium-ion battery recycling system offers exceptional compatibility. It can flexibly accommodate a wide range of raw materials, including ternary lithium batteries, lithium iron phosphate batteries, pouch batteries and power batteries. The modular design allows for customisation to suit different production capacities, making it perfectly suited to both large-scale recycling plants and small-scale lithium battery recycling sites. Furthermore, the equipment is fitted with a fully enclosed negative-pressure dust collection and exhaust gas treatment system. There is no dust leakage during the production process, nor is there any direct discharge of harmful gases, thereby complying with the green production requirements under the ‘Dual Carbon’ policy.
 

 
Xingmao Machinery has always placed technological innovation at the core of its operations, supported by a comprehensive system covering R&D, production, installation and after-sales service. In the future, we will provide customers with a one-stop service encompassing equipment customisation, on-site commissioning, technical training and post-installation operation and maintenance. Moving forward, we will continue to refine the processes of our complete lithium-ion battery recycling machine, focusing on the high-value recycling of end-of-life batteries. We are committed to driving the high-quality development of the lithium-ion battery resource recycling industry chain and empowering the green and low-carbon development of the new energy sector.

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