Lithium-ion Battery Recycling Machine- Xingmao MachineryLithium-ion Battery Recycling Plant- Xingmao Machinery

Anode Sheet Recycling Machine
Anode Sheet Recycling Machine
Lithium Battery Recycling Machine

Anode Sheet Recycling Machine

Equipment capacity: 0.2~2 ton/hourEquipment capacity: 0.2~2 ton/hour

Power supply: three-phase AC 380V/50Hz,200KVACan handle waste battery size (mm): 600 X 600

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Product Details

Lithium-ion battery (referred to as lithium battery, English name: Lithium Cell) its has a large specific capacity, high voltage, long service life and no memory effect and other significant features, in recent years, the commercialization of rapid and convenient rapid occupation of the new energy power market of portable electronic technology equipment, and with the rapid development of new energy vehicles, the annual production increases year by year. Lithium batteries are electronic consumables, the service life is generally 3 years. End-of-life lithium batteries, if not effectively treated or improperly disposed of, waste lithium batteries among the lithium hexafluorophosphate, organic carbonate, as well as cobalt, copper and other heavy metals. Therefore, it will certainly cause some pollution to the environment. On the other hand, the substances in used lithium batteries: cobalt, lithium, copper and plastic are all resources with high recycling value. Therefore, the effective recycling and separation of used lithium batteries, scientific treatment, not only can bring significant environmental benefits, but also bring better economic benefits. Lithium battery is mainly composed of positive electrode, negative electrode, shell, electrolyte and diaphragm for structural combination. The positive electrode is composed of lithium cobalt powder coated on both sides of the aluminum foil collector through PVDF, which acts as a bonding agent; the negative electrode structure is similar to the positive electrode, composed of carbon powder bonded on both sides of the copper foil collector. According to the characteristics of different structure of lithium battery positive electrode, Xingmao Environmental Protection is composed of crushing and screening, then airflow sorting process, through which effective separation research is carried out, thus realizing the effective separation and recovery of aluminum and black powder of used lithium battery positive electrode.

Anode Sheet Recycling MachineProduct Details
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Working principle of waste lithium battery cathode sheet equipment

The material properties of aluminum and cathode materials among the lithium battery cathode structure require a combination process of hammer vibration crushing, vibratory screening and airflow sorting to be able to separate and recover the waste lithium battery cathode component materials. ICP-AES was used to analyze the metal grade of the experimental samples and the separated and enriched products. The experimental results show that after the crushing and screening of the cathode material, the grade of aluminum in the crushed material with particle size greater than 0.250 mm is 92.4%, while the grade of cathode material in the crushed material with particle size less than 0.125 mm is 96.6%, which can be recovered directly; the grade of aluminum in the crushed material with particle size from 0.125 to 0.250 mm is lower, which can be separated from the cathode material by airflow sorting. In the process of airflow sorting, the recovery rate of aluminum reached 92.3% and the grade reached 84.4% when the operating airflow speed was 1.00 m/s.  

Waste lithium battery cathode sheet equipment features

 1, need to be crushed by hammer vibration, vibrating screen disassembly and sorting and airflow sorting combination process, so as to achieve the resource recycling of aluminum and cathode materials in the waste lithium battery, energy recycling.
 2, cathode materials need to first through the hammer vibration crushing so as to effectively achieve the mutual disassembly and separation of carbon powder aluminum foil stripping, and then need to be based on the size difference between the particles and shape difference of the vibrating screen, the initial separation of aluminum foil and cathode materials screening. After the hammer vibration stripping disassembly and sieving separation, the test results show that the aluminum and cathode materials are enriched in the particle size greater than 0.250 mm and particle size less than 0.125 mm, respectively, with a grade of 92.4% and 96.6%, which can be directly sent to the downstream enterprises for direct recycling.
 3, for the particle size of 0.125 ~ 0.250 mm and low grade aluminum broken particles, need to use the airflow sorting system, so as to achieve effective disassembly and separation between aluminum and cathode materials, if the airflow speed reaches 1.00 m / s, can achieve better recycling results, for the recovery rate of aluminum metal can be as high as 92.3%, the grade of 84.4%.
 4、The positive electrode piece crushing and recycling equipment is mainly used in lithium-ion battery manufacturers, and the positive electrode material in the scrap positive electrode piece can be dismantled and separated, so as to achieve the purpose of recycling. The complete set of equipment operates continuously under negative pressure, without any dust outflow, and the separation and screening efficiency can reach more than 98%.
 

Process of positive electrode chip crushing system

The scrap positive piece enters the special crusher for crushing, and the crushed material enters the analyzer for initial sorting, in which the mixture of metal and black powder enters the linear sieve for sieving, with the metal aluminum coming out of the upper layer, the positive powder coming out of the lower layer, and the mixture of metal aluminum and positive powder coming out of the middle layer, and the mixture enters the grinder for grinding, and the ground material enters the collector and discharges to the rotary vibrating sieve for sieving.
Anode Sheet Recycling MachineProcess Flow
Process Flow

The scrap positive piece enters the special crusher for crushing, and the crushed material enters the analyzer for initial sorting, in which the mixture of metal and black powder enters the linear sieve for sieving, with the metal aluminum coming out of the upper layer, the positive powder coming out of the lower layer, and the mixture of metal aluminum and positive powder coming out of the middle layer, and the mixture enters the grinder for grinding, and the ground material enters the collector and discharges to the rotary vibrating sieve for sieving.

Technical parameters

Scope of delivery and configuration of main components

      Feeding platform    

     Q235      

     1500     

             

      Pieces     

      1       

      1        

      1       

            

Crusher

Q235

1000

55

Set

1

5.7

5.7

 

Analyzers

Q235

1200

2.2

Set

1

2.8

2.8

 

Linear Sieve

Q235

3000

2*0.75

Set

1

3.2

3.2

 

Grinder

Q235

1000

37

Set

1

4.6

4.6

 

Collector

Q235

400

0.75

  Pieces

1

0.8

0.8

 

Rotary vibrating screen

Q235

800

1.1

  Pieces

1

1.8

1.8

 

High pressure induced draft fan

Q235

F15

1.5

  Pieces

1

1.2

1.2

 

Collector

Q235

800

0.75

  Pieces

2

1.2

2.4

 

Pulse dust collector

Q235

MC-64

 

Set

1

4.8

4.8

 

Pulse dust collector

Q235

MC-48

 

Set

1

4

4

 

Induced draft fan

Q235

F75

7.5

Set

1

1.6

1.6

 

Induced draft fan

Q235

F11

11

Set

1

2.6

2.6

 

Control cabinet

 

800

 

Set

1

1.5

1.5

 

Control cabinet

 

800

 

Set

1

1.5

1.5

 
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